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Renesas Electronics Corporation

BLDC/PMSM GaN-Based Motor Drive Power Stage

Overview

Description

The BLDC/PMSM GaN-based motor drive power stage system is available in a variety of architectures to fit different end-application use cases and system-level requirements:

  • 3.3kW Isolated Motor Drive System: Drives voltages up to 400V and power ratings up to 3.3kW. Ideal for high-power applications such as HVAC systems, heat pumps, and other high-end products that require a fully isolated solution.
  • 1kW Non-Isolated Motor Drive System: Drives voltages up to 100V and power ratings up to 1kW. Ideal for space-constrained applications requiring a smaller bill of materials (BOM) and compact form factors, such as UAVs and drones.

The power stage integrates an inverter, isolated gate drivers, sensing, protection, and auxiliary power functions, while motor control algorithms and pulse-width modulation (PWM) generation are executed on an external motor control processor board.

The inverter stage implements SuperGaN® FETs in a three-phase bridge topology, with each switch driven by an isolated gate driver that provides galvanic isolation between the control and power domains. Current measurements, phase-voltage monitoring, temperature feedback, position sensors, Hall sensors, and other diagnostic signals are transferred through isolation amplifiers to the processing board, enabling comprehensive system protection and monitoring.

System Benefits:

  • GaN-based inverter stage enables high-efficiency operation and evaluation at higher switching frequencies.
  • Fast fault response with overcurrent and short-circuit protection is implemented through a dedicated hardware protection path independent of MCU processing.
  • Enables direct reuse of the existing motor control software environment and supports future migration to Renesas motor control platforms.

Block Diagram

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3.3kW Isolated Motor Drive System

WS223: WEBLine Arrow.469Line Arrow.470Line Arrow.481Dotted LineConnectorSheet.8Sheet.9Sheet.10Sheet.11400VDC400VDC400VDCDC LinkDC LinkDC LinkBLDC MotorSquare.40Inductor.10Sheet.17Sheet.18Sheet.19Inductor.14Sheet.21Sheet.22Sheet.23Inductor.18Sheet.25Sheet.26Sheet.27Dynamic connectorDynamic connector.27Dynamic connector.25SquareSheet.32Square.41Sheet.34Sheet.35Sheet.36Line Arrow.223Line Arrow.179Vertical Wire Bundle.180666Sheet.184Vertical Wire Bundle.224333Sheet.302Connector ArrowLine ArrowLine Arrow.344Line Arrow.345Tri component.194Component block.745Component block.631Current Sense AmplifierCurrent Sense AmplifierCurrent Sense AmplifierConnector Arrow.35415V15V15VConnector Arrow.371Line Arrow.389Connector Arrow.3948V8V8VConnector Arrow.3975V5V5VTri component.194.410Component block.745Component block.631PhotocouplerPhotocouplerPhotocouplerIsolation BoundaryIsolation BoundaryIsolation BoundaryConne
ctorC o n n e c t o rCONNECTORVertical Wire Bundle333Sheet.425Vertical Wire Bundle.437444Sheet.439Vertical Wire Bundle.440333Sheet.442Line Arrow.445Line Arrow.446Vertical Wire Bundle.463444Sheet.465Vertical Wire Bundle.466333Sheet.4685V5V5V3.3VIso3.3VIso3.3VIsoVertical Wire Bundle.473666Sheet.475Line Arrow.482Line Arrow.483Line Arrow.484Line Arrow.485WS223-1WS223-1WS223-1Connector Arrow.491Temperature SensorTemperature SensorTemperature SensorAlternative Position Sensor (Hall, Encoder, Resolver, etc.)Alternative Position Sensor (Hall, Encoder, Resolver, etc.)Alternative Position Sensor (Hall, Encoder, Resolver, etc.)Connected signals lineQuad component.197Component block.751Component block.747Component block.748Isolation AmplifierIsolation AmplifierIsolation AmplifierLine Arrow.426Vertical Wire Bundle.434444Sheet.436Line Arrow.444Vertical Wire Bundle.460444Sheet.462Negative Power RailLine.758Line.7593.3VNon-Iso3.3VNon-Iso3.3VNon-IsoLine Arrow.5133.3VIso3.3VIso3.3VIsoLine Arrow.5153.3VNon-Iso3.3VNon-Iso3.3VNon-IsoLine Arrow.5073.3VIso3.3VIso3.3VIsoLine Arrow.5093.3VNon-Iso3.3VNon-Iso3.3VNon-IsoLine Arrow.5443.3VIso3.3VIso3.3VIsoTri component.194.551Component block.745Component block.631Isolation AmplifierIsolation AmplifierIsolation AmplifierLine Arrow.555Vertical Wire Bundle.556333Sheet.558Connector Arrow.560Connector Arrow.561Horizontal Wire Bundle.562Communication Lines B.795333Line Arrow.565Line Arrow.5743.3VNon-Iso3.3VNon-Iso3.3VNon-IsoLine Arrow.5763.3VIso3.3VIso3.3VIsoPower Stage BoardPower Stage BoardPower Stage BoardLine Arrow.5813.3VNon-Iso3.3VNon-Iso3.3VNon-IsoHorizontal Wire Bundle.585Communication Lines B.795333Line Arrow.5883.3VNon-Iso3.3VNon-Iso3.3VNon-IsoConnector 1.596Connector Arrow.598Tri component.1005Component block.745Component block.631Half-Bridge Gate DriverHalf-Bridge Gate DriverHalf-Bridge Gate DriverLine Arrow.1006Connector Arrow.1007Horizontal Wire BundleCommunication Lines B.795333Quad component.1011Component block.751Component block.747Component block.748PhotocouplerPhotocouplerPhotocouplerLine Arrow.5393.3VIso3.3VIso3.3VIsoLine Arrow.101615VNon-Iso15VNon-Iso15VNon-IsoLine Arrow.1018Buck ConverterBuck ConverterBuck ConverterBuck ConverterBuck ConverterBuck ConverterIsolated AC/DCIsolated AC/DCIsolated AC/DCBuck ConverterBuck ConverterBuck ConverterConnector Arrow.427Protection Logic - GreenPAKProtection Logic: GreenPAKProtection Logic:GreenPAKPhotocoupler x6Photocoupler x6Photocoupler x6Inductive Position SensorInductive Position SensorInductive Position SensorSheet.1019Motor Control ProcessorMotor Control ProcessorMotor Control ProcessorPWMPWMPWMADCADCADCADCADCADCSCISCISCIADCADCADCSheet.1020GaN FETsGaN FETsGaN FETsN-Channel Depletion MOSFETSheet.190Sheet.191Sheet.192Sheet.193Sheet.194Sheet.195Sheet.196Sheet.197Sheet.198Sheet.199Sheet.200Sheet.201Connect.50Sheet.203Sheet.204Sheet.205N-Channel Depletion MOSFET.49Sheet.207Sheet.208Sheet.209Sheet.210Sheet.211Sheet.212Sheet.213Sheet.214Sheet.215Sheet.216Sheet.217Sheet.218Connect.50Sheet.220Sheet.221Sheet.222Line.223N-Channel Depletion MOSFET.100Sheet.226Sheet.227Sheet.228Sheet.229Sheet.230Sheet.231Sheet.232Sheet.233Sheet.234Sheet.235Sheet.236Sheet.237Connect.50Sheet.239Sheet.240Sheet.241N-Channel Depletion MOSFET.117Sheet.243Sheet.244Sheet.245Sheet.246Sheet.247Sheet.248Sheet.249Sheet.250Sheet.251Sheet.252Sheet.253Sheet.254Connect.50Sheet.256Sheet.257Sheet.258Line.134N-Channel Depletion MOSFET.140Sheet.262Sheet.263Sheet.264Sheet.265Sheet.266Sheet.267Sheet.268Sheet.269Sheet.270Sheet.271Sheet.272Sheet.273Connect.50Sheet.275Sheet.276Sheet.277N-Channel Depletion MOSFET.157Sheet.279Sheet.280Sheet.281Sheet.282Sheet.283Sheet.284Sheet.285Sheet.286Sheet.287Sheet.288Sheet.289Sheet.290Connect.50Sheet.292Sheet.293Sheet.294Line.174LineLine.489Line.490Phase Voltage & VDC SensingPhase Voltage & VDC SensingPhase Voltage & VDC SensingLow-Side Switch Current SensingLow-Side Switch Current SensingLow-Side Switch Current Sensing
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1kW Non-Isolated Motor Drive System

WS223-2: WEBLine Arrow.481Connector Arrow.1857Connector Arrow.1860Connector Arrow.1862Power Stage BoardPower Stage BoardPower Stage BoardConnector.1934Sheet.2013Sheet.2014Sheet.2015Sheet.201648VDC48VDC48VDCConnector Arrow.1939Connector Arrow.1892Connector Arrow.1931Connector Arrow.19323.3V3.3V3.3VConnector Arrow.19345V5V5VConnector Arrow.1937Line Arrow.482Line Arrow.483Line Arrow.484Line Arrow.485DC LinkDC LinkDC LinkBLDC MotorSquare.40Inductor.10Sheet.2043Sheet.2044Sheet.2045Inductor.14Sheet.2047Sheet.2048Sheet.2049Inductor.18Sheet.2051Sheet.2052Sheet.2053Dynamic connectorDynamic connector.27Dynamic connector.25SquareSheet.2058Square.41Sheet.2060Sheet.2061Sheet.2062Line Arrow.223Vertical Wire Bundle.224333Sheet.2176Line ArrowLine Arrow.344Line Arrow.345Tri component.1005Component block.745Component block.631Half-Bridge Gate DriverHalf-Bridge Gate DriverHalf-Bridge Gate DriverProtection Logic: GreenPAKProtection Logic: GreenPAKProtection Logic: GreenPAKNegative Power RailLine.758Line.759Vertical Wire Bundle333Sheet.2192Line Arrow.565Line Arrow.426Vertical Wire Bundle.434444Sheet.2197Tri component.194Component block.745Component block.631Current Sense AmplifierCurrent Sense AmplifierCurrent Sense AmplifierHorizontal Wire Bundle.582Communication Lines B.795333Vertical Wire Bundle.2173333Sheet.2207Temperature SensorTemperature SensorTemperature SensorAlternative Position Sensor (Hall, Encoder, Resolver, etc.)Alternative Position Sensor (Hall, Encoder, Resolver, etc.)Alternative Position Sensor (Hall, Encoder, Resolver, etc.)Conne
ctorC o n n e c t o rCONNECTORVertical Wire Bundle.463444Sheet.2214Quad component.1022Component block.751Component block.747Component block.748PhotocouplerPhotocouplerPhotocouplerConnector Arrow.2195Connector Arrow.2196Connected signals lineVertical Wire Bundle.437444Sheet.2232Vertical Wire Bundle.440333Sheet.2235Vertical Wire Bundle.473666Sheet.2238Horizontal Wire BundleCommunication Lines B.795333Vertical Wire Bundle.2210666Sheet.2244Line Arrow.22463.3V3.3V3.3VLine Arrow.22523.3V3.3V3.3VLine Arrow.22553.3V3.3V3.3VLine Arrow.5075V5V5VLine Arrow.22613.3V3.3V3.3VWS223-2WS223-2WS223-2LDOLDOLDOBuck ConverterBuck ConverterBuck ConverterInductive Position SensorInductive Position SensorInductive Position SensorConnector Arrow.1863Sheet.2265GaN FETsGaN FETsGaN FETsN-Channel Depletion MOSFETSheet.2068Sheet.2069Sheet.2070Sheet.2071Sheet.2072Sheet.2073Sheet.2074Sheet.2075Sheet.2076Sheet.2077Sheet.2078Sheet.2079Connect.50Sheet.2081Sheet.2082Sheet.2083N-Channel Depletion MOSFET.49Sheet.2085Sheet.2086Sheet.2087Sheet.2088Sheet.2089Sheet.2090Sheet.2091Sheet.2092Sheet.2093Sheet.2094Sheet.2095Sheet.2096Connect.50Sheet.2098Sheet.2099Sheet.2100LineN-Channel Depletion MOSFET.100Sheet.2104Sheet.2105Sheet.2106Sheet.2107Sheet.2108Sheet.2109Sheet.2110Sheet.2111Sheet.2112Sheet.2113Sheet.2114Sheet.2115Connect.50Sheet.2117Sheet.2118Sheet.2119N-Channel Depletion MOSFET.117Sheet.2121Sheet.2122Sheet.2123Sheet.2124Sheet.2125Sheet.2126Sheet.2127Sheet.2128Sheet.2129Sheet.2130Sheet.2131Sheet.2132Connect.50Sheet.2134Sheet.2135Sheet.2136Line.134N-Channel Depletion MOSFET.140Sheet.2140Sheet.2141Sheet.2142Sheet.2143Sheet.2144Sheet.2145Sheet.2146Sheet.2147Sheet.2148Sheet.2149Sheet.2150Sheet.2151Connect.50Sheet.2153Sheet.2154Sheet.2155N-Channel Depletion MOSFET.157Sheet.2157Sheet.2158Sheet.2159Sheet.2160Sheet.2161Sheet.2162Sheet.2163Sheet.2164Sheet.2165Sheet.2166Sheet.2167Sheet.2168Connect.50Sheet.2170Sheet.2171Sheet.2172Line.174Connector Line.2152Connector Line.2153Connector Line.2154Phase Voltage & VDC SensingPhase Voltage & VDC SensingPhase Voltage & VDC SensingLow-Side Switch Current SensingLow-Side Switch Current SensingLow-Side Switch Current SensingSheet.2266Motor Control ProcessorMotor Control ProcessorMotor Control ProcessorPWMPWMPWMADCADCADCADCADCADCSCISCISCIADCADCADC
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