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e-AI-Ready GUI Controller for Appliances and Industrial Systems

Overview

Description

The ability to control and monitor smart appliances and industrial systems is crucial for enabling faster decision-making, reducing latency, and supporting offline operations. In addition to growing consumer demand for intelligent user interfaces, such as touch controls, there is a rising demand for embedded AI (e-AI) features. e-AI enables predictive maintenance by preemptively alerting users to potential system failures, such as motor obstructions, making it a highly valuable feature for modern systems.

This e-AI-ready HMI controller functions as a powerful system controller, capable of switching main loads via relays while providing feedback and control via touch display GUIs and other communication interfaces. It offers comprehensive, high-synchronous/BLDC motor control for driving systems, such as air-to-water heat pump fans and compressor motors in appliances such as heat pumps. With scalable power control, it supports up to 10.5kW of power from a 3-phase Y-connected power main. The controller integrates a robust energy management unit with e-AI processing capabilities, offering various wireless connectivity options and HMI to enable smart control and predictive maintenance.

System Benefits:

  • Complete system controller unit with compatible components ensures optimal performance and easy installation.
  • Fully integrated, high-performance, cost-optimized dual motor control system for precise compressor and fan RPM/torque control, with optional AI/ML enhancements (Reality AI), delivers high performance, cost efficiency, and precision control while allowing for AI-driven future optimizations.
  • Pressure sensor in the heating/cooling refrigerant optimizes processes and shuts off the system in case of low pressure, ideal for systems such as heat pumps.
  • Rich connectivity:
    • Wi-Fi, Bluetooth®, and optional LTE-M/NB-IoT for IoT communication.
    • External control unit exchanges parameters with the heat pump or controls it via Digital I/Os, CAN bus, USB 2.0 I/F, and Bluetooth.
  • High-end variant adds additional peripheral interfaces and performance features:
    • Ethernet and I3C interfaces.
    • MIPI DSI interface for high-end displays.
    • Additional onboard flash/SRAM for higher-performance applications.
  • RS-485 interface, utilizing the MODBUS protocol, enables bi-directional communication to control up to two 10kW motor loads while providing real-time feedback for e-AI.

Comparison

Applications

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High-End System Controller for Predictive Maintenance

4:3 ratioPower Board #2Power Board #2Power Board #2Sheet.1Sheet.2Sheet.3Sheet.4EU189-1EU189-1EU189-1RS485 TRx ½ duplex 20M bps 1RS-485 TRx ½ Duplex 20M bpsRS-485 TRx ½ Duplex 20M bpsRS485 TRx ½ duplex 20M bps 2RS-485 TRx ½ Duplex 20M bpsRS-485 TRx ½ Duplex 20M bpsProtection CircuitProtection CircuitProtection CircuitLTE-M ModuleLTE-M ModuleLTE-M ModuleProtection CircuitProtection CircuitProtection CircuitCAN-Bus PHYCAN-Bus PHYCAN-Bus PHY Ethernet PHYEthernet PHYEthernet PHYProtection CircuitProtection CircuitProtection CircuitTFT Graphic DisplayTFT Graphic DisplayTFT Graphic DisplayTouch I/FTouch I/FTouch I/FFan.156Sheet.59Sheet.60Sheet.61Sheet.62Sheet.63Sheet.64Sheet.65Sheet.66Sheet.67Sheet.68MotorSheet.70Sheet.71MMMotor.72Sheet.73Sheet.74MMSheet.97Sheet.98Sheet.100Sheet.103Sheet.104Connector 1.163Sheet.106Connector 1.107Sheet.116Sheet.117Sheet.118Sheet.119Sheet.120Sheet.121Sheet.122Sheet.123Connector 1.163.124 2 222Sheet.127 2 222Sheet.130Vertical Wire Bundle.131 222Sheet.133Sheet.136 nnnnSheet.139Sheet.140Sheet.141Connector 1.142Sheet.144Sheet.146Sheet.147Connector 1.163.148 2 222Sheet.151Sheet.152Sheet.153Sheet.154CAN Bus to indoor control unitCAN Bus to Indoor Control UnitCAN Bus to Indoor Control UnitEthernet to cloudEthernet to CloudEthernet to CloudI3C High Speed serial busI3C High Speed Serial BusI3C High Speed Serial BusSheet.158Sheet.159Sheet.160Sheet.161Sheet.162Connector 1.163.163Connector 1.163.164 3V33V33V3500mAmax500mAmax500mAmaxSheet.167Sheet.168Sheet.169USB2.0USB 2.0USB 2.0Antenna.171Sheet.172Sheet.173Sheet.174Sheet.175Sheet.176Digital Control I/Os (e.g.Relais)Digital Control I/Os (e.g.Relays)Digital Control I/Os (e.g.Relays)Sheet.178 4 444Sheet.181Vertical Wire Bundle.182 222Sheet.184Sheet.186Sheet.187Sheet.188Sheet.1893V33V33V35V5V5V12V 1Amax12V 1Amax12V 1Amax12-48Vac12-48Vdc12-48VdcAlternative supply: DC or ACAlternative Supply: DC or ACAlternative Supply:DC or AC85-265Vac85-265Vac85-265VacSheet.200Sheet.201Connector 1.163.202Sheet.203 4 444Sheet.206Sheet.207Connector 1.208Sheet.209Sheet.210Sheet.211Sheet.212Connector 1.163.213 3333Sheet.216Sheet.217Sheet.219Sheet.220Sheet.221Connector 1.163.222Connector 1.163.223 3 333Sheet.226Sheet.229Sheet.230Sheet.231Sheet.232Sheet.233Sheet.234Sheet.235Sheet.236Sheet.237Sheet.238Sheet.245Sheet.246Sheet.247Sheet.248Sheet.249Sheet.250Sheet.251Sheet.252Sheet.255Sheet.256Cooling Liquid PressureCooling Liquid PressureCooling Liquid PressurePressure SensorPressure SensorPressure SensorSensor Signal ConditionerSensor Signal ConditionerSensor Signal ConditionerSheet.260Power Board #1Power Board #1Power Board #1Sheet.265Sheet.267 3 333Sheet.270Sheet.271 3 333Sheet.274Sheet.275Sheet.276Connector 1.163.277Sheet.278Connector 1.163.279Connector ArrowHV Fan MotorHV Fan MotorHV Fan MotorHV Compressor MotorHV Compressor MotorHV Compressor MotorSheet.283Sheet.284Sheet.287Sheet.288Sheet.289Sheet.290Sheet.291Sheet.292Sheet.293Mains PowerMain PowerMain Power400Vac/230Vac (110Vac)400Vac/230Vac (110Vac)400Vac/230Vac (110Vac)2...42.42...42...4Sheet.2991ph or 3ph1ph or 3ph1ph or 3phControl & Communication Board, eAI-ready (predictive maintenance)Control & Communication Board, eAI-Ready (Predictive Maintena...Control & Communication Board, eAI-Ready (Predictive Maintenance) 2222Sheet.305 2 222Sheet.308 2 222Sheet.311 5V5V5V 2 222Sheet.315 n nnnSheet.318Sheet.320Connector 1.321Wi-Fi + Bluetooth Module or PMODWi-Fi Bluetooth PmodWi-Fi + Bluetooth Module or PmodWi-Fi + Bluetooth Module or Pmod UARTUARTUART VddVddVddSheet.323AntennaSheet.109Sheet.110Sheet.111Sheet.112Sheet.113Sheet.114 PHYPHYPHYTemp & rH SensorTemp & rH SensorTemp & rH SensorTemp & rH Sensor I2CI2CI2COAQ SensorOAQ SensorOAQ SensorOAQ Sensor I2CI2CI2CConnector LineSheet.3387kW+ Motor Control w/PFC 17kW+ Motor Control w/PFC7kW+ Motor Control w/PFC RS485RS-485RS-485 IsolationIsolationIsolationSheet.3397kW+ Motor Control w/PFC 27kW+ Motor Control w/PFC7kW+ Motor Control w/PFC RS485RS-485RS-485 IsolationIsolationIsolationSheet.359MCUMCUMCU RS-485RS-485RS-485 UARTUARTUART USBUSBUSB UARTUARTUARTGPIOGPIOGPIOMIPI DSIMIPI DSIMIPI DSII2CI2CI2C I2CI2CI2CRS-485RS-485RS-485I/FI/FI/F CANCANCANI3CI3CI3CEthernetEthernetEthernetVddVddVddIsolated Flyback AC/DC 5W integr. 800V BJTIsolated Flyback AC/DC 5W Integr. 800V BJTIsolated Flyback AC/DC 5W Integr. 800V BJT3A Buck Regulator 13A Buck Regulator3A Buck Regulator3A Buck Regulator 23A Buck Regulator3A Buck Regulator
Exiting Interactive Block Diagram

Mid-Range System Controller for Simplified Predictive Maintenance

4:3 ratioPower Board #2Power Board #2Power Board #2Sheet.1Sheet.2Sheet.3Sheet.4EU189-2EU189-2EU189-2RS485 TRx ½ duplex 20M bps 1RS-485 TRx ½ Duplex 20M bpsRS-485 TRx ½ Duplex 20M bpsRS485 TRx ½ duplex 20M bps 2RS-485 TRx ½ Duplex 20M bpsRS-485 TRx ½ Duplex 20M bpsProtection CircuitProtection CircuitProtection CircuitLTE-M ModuleLTE-M ModuleLTE-M ModuleProtection CircuitProtection CircuitProtection CircuitCAN Bus PHYCAN Bus PHYCAN Bus PHYTFT Graphic DisplayTFT Graphic DisplayTFT Graphic DisplayTouch I/FTouch I/FTouch I/FFan.156Sheet.59Sheet.60Sheet.61Sheet.62Sheet.63Sheet.64Sheet.65Sheet.66Sheet.67Sheet.68MotorSheet.70Sheet.71MMMotor.72Sheet.73Sheet.74MMSheet.97Sheet.98Sheet.100Sheet.103Sheet.104Connector 1.163Sheet.106Connector 1.107Sheet.116Sheet.117Sheet.118Sheet.119Sheet.120Sheet.121Sheet.122Sheet.123Connector 1.163.124 2 222Sheet.127 2 222Sheet.130Vertical Wire Bundle.131 222Sheet.133Sheet.136 nnnnSheet.139 2 222Sheet.151Sheet.152CAN Bus to indoor control unitCAN Bus to Indoor Control UnitCAN Bus to Indoor Control UnitSheet.161Sheet.162Connector 1.163.164 3V33V33V3500mAmax500mAmax500mAmaxSheet.167Sheet.168Sheet.169USB2.0USB 2.0USB 2.0Antenna.171Sheet.172Sheet.173Sheet.174Sheet.175Sheet.176Digital Control I/Os (e.g.Relais)Digital Control I/Os (e.g.Relays)Digital Control I/Os (e.g.Relays)Sheet.187Sheet.188Sheet.1893V33V33V35V5V5V12V 1Amax12V 1Amax12V 1Amax12-48Vac12-48Vdc12-48VdcAlternative supply: DC or ACAlternative Supply: DC or ACAlternative Supply:DC or AC85-265Vac85-265Vac85-265VacSheet.200Sheet.201Connector 1.163.202Sheet.203 4 444Sheet.206Sheet.207Connector 1.208Sheet.209Sheet.210Sheet.211Sheet.212Connector 1.163.213 3333Sheet.216Sheet.217Sheet.219Sheet.220Sheet.221Connector 1.163.222Connector 1.163.223 3 333Sheet.226Sheet.229Sheet.230Sheet.231Sheet.232Sheet.233Sheet.234Sheet.235Sheet.236Sheet.237Sheet.238Sheet.245Sheet.246Sheet.247Sheet.248Sheet.249Sheet.250Sheet.251Sheet.252Sheet.255Sheet.256Cooling Liquid PressureCooling Liquid PressureCooling Liquid PressurePressure SensorPressure SensorPressure SensorSensor Signal ConditionerSensor Signal ConditionerSensor Signal ConditionerSheet.260Power Board #1Power Board #1Power Board #1Sheet.265Sheet.267 3 333Sheet.270Sheet.271 3 333Sheet.274Sheet.275Sheet.276Connector 1.163.277Sheet.278Connector 1.163.279Connector ArrowHV Fan MotorHV Fan MotorHV Fan MotorHV Compressor MotorHV Compressor MotorHV Compressor MotorSheet.283Sheet.284Sheet.287Sheet.288Sheet.289Sheet.290Sheet.291Sheet.292Sheet.293Mains PowerMain PowerMain Power400Vac/230Vac (110Vac)400Vac/230Vac (110Vac)400Vac/230Vac (110Vac)2...42.42...42...4Sheet.2991ph or 3ph1ph or 3ph1ph or 3phControl & Communication Board, eAI-ready (predictive maintenance)Control & Communication Board, eAI-Ready (Simplified Predicti...Control & Communication Board, eAI-Ready (Simplified Predictive Maintenance) 2222Sheet.305 2 222Sheet.308 2 222Sheet.311 5V5V5V 2 222Sheet.315 n nnnSheet.318Wi-Fi + Bluetooth Module or PMODWi-Fi Bluetooth PmodWi-Fi + Bluetooth Module or PmodWi-Fi + Bluetooth Module or Pmod UARTUARTUART VddVddVddSheet.323AntennaSheet.109Sheet.110Sheet.111Sheet.112Sheet.113Sheet.114 PHYPHYPHYTemp & rH SensorTemp & rH SensorAll-in-one Air Quality SensorAll-in-one Air Quality Sensor I2CI2CI2CConnector LineSheet.3387kW+ Motor Control w/PFC 17kW+ Motor Control w/PFC7kW+ Motor Control w/PFC RS485RS-485RS-485 IsolationIsolationIsolationSheet.3397kW+ Motor Control w/PFC 27kW+ Motor Control w/PFC7kW+ Motor Control w/PFC RS485RS-485RS-485 IsolationIsolationIsolationSheet.359MCUMCUMCU UARTUARTUART UARTUARTUART USBUSBUSB UARTUARTUARTGPIOGPIOGPIOLCDCLCDCLCDCI2CI2CI2C I2CI2CI2C UARTUARTUARTI/FI/FI/F CANCANCANVddVddVddSheet.361Sheet.363Connector 1.364Isolated Flyback AC/DC 5W integr. 800V BJTIsolated Flyback AC/DC 5W Integr. 800V BJTIsolated Flyback AC/DC 5W Integr. 800V BJT3A Buck Regulator 13A Buck Regulator3A Buck Regulator3A Buck Regulator 23A Buck Regulator3A Buck Regulator
Exiting Interactive Block Diagram

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