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Electronic Drug Delivery System

Overview

Description

For healthcare drug delivery devices, such as infusion pumps or insulin pumps, exact dosing is crucial. Drug delivery measurements and exact control of the dosing motor are required. Motors are typically three-phase BLDC (brushless DC) types with a few watts (e.g., using 12V). For flow sensing, a factory-calibrated sensor or custom sensors may be used. Bluetooth® communication, to provide an up-to-date GUI via smartphone and additional interfaces (like Ethernet or a medical-grade isolated USB), may also be needed. Some end products may also require an uninterrupted power supply (e.g., using Li-ion cells).

This design uses a combination of two MCUs, which includes the latest RA6M3 for motor control and sensor measurement, and the RX23W for Bluetooth Low Energy (LE) 5 communication. It also includes analog components, like DC/DC regulators, a Li-ion battery charger, a MOSFET bridge driver, and a factory-calibrated flow sensor.

System Benefits:

  • Both pump types are supported: infusion pump and insulin pump
  • Motor control for BLDC or PMSM (permanent magnet synchronous motor) with analog or hall sensors/encoders, optional gear (also with a high gear ratio)
  • Flow measurement: Integrated sensor or use an MCU-integrated AFE for custom sensor setup
  • Communication: Bluetooth LE 5, Wi-Fi, Ethernet (e.g., for infusion pump), and multiple serial interfaces for optional NB-IoT, isolated USB I/F
  • HMI: LCD (for infusion pump) and touch and/or gesture control for better sterile environments
  • Optional battery management (e.g., 2x Li-ion cells for uninterrupted power supply)

Comparison

Applications

Block Diagram

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4:3 ratioConnector Line.406Connector Line.390Connector Line.391Connector Line.392Connector Line.385Connector Line.382Ext. SupplyExt. Supply e.g. 5V, 12V or 24VExt. Supplye.g. 5V, 12V or 24VConnector Line.170Connector Line.326Connector Line.327Vertical Wire Bundle 222Sheet.175Vertical Wire Bundle.332 222Sheet.178Vertical Wire Bundle.335 222Sheet.181Connector Line.339Connector Line.340MotorSheet.185Sheet.186MMConnector Line.344BLDC MotorBLDC MotorBLDC MotorVertical Wire Bundle.346666Sheet.191Vertical Wire Bundle.349333Sheet.194Connector Line.352Buck-Boost Battery ChargerBuck-Boost Battery ChargerBuck-Boost Battery ChargerConnector Line.386Connector Line.387Connector 1.160Connector 1.389Vertical Wire Bundle.393222Sheet.206Vertical Wire Bundle.396 222Sheet.209Vertical Wire Bundle.399222Sheet.212Connector Line.402Connector 1.40312V12V12V3V33V33V3Connector Line.409Connector 1.410Buck RegulatorBuck RegulatorBuck RegulatorBuck-Boost RegulatorBuck-Boost RegulatorBuck-Boost RegulatorPassive FilterPassive FilterPassive FilterHalf-Bridge DriverHalf-Bridge DriverHalf-Bridge DriverHalf Bridge DriverHalf-Bridge DriverHalf-Bridge DriverHalf-Bridge DriverHalf-Bridge DriverHalf-Bridge DriverSensorSensorSensorMOSFET Bank x6MOSFET Bank x6MOSFETBank x6Connector Line.416Connector 1.417Vertical Wire Bundle.418333Sheet.231Connector Line.156Connector LineConnector Line.134Connector Line.135Sheet.1Sheet.2Sheet.3Sheet.4EU017EU017EU017Sheet.139MCU 1MCUMCUBLE 5.0 PHYBLE 5.0 PHYBLE 5.0 PHYVDDVDDVDDSPISPISPIConnector Line.149Connector Line.150Connector Line.151AntennaAntennaAntennaI/F for Wi-Fi, LTE-NB,...I/F for Wi-Fi, LTE-NB,...I/F for Wi-Fi, LTE-NB,...Isolated USB I/FIsolated USB I/FIsolated USB I/FLCDLCDLCDCapTouch SensorsCapTouch SensorsCapTouch SensorsCat5/7 PHYCat5/7 PHYCat5/7 PHYFlow SensorFlow SensorFlow SensorOptionalConnector 1.233Connector dotted line.234Battery 2-CellSheet.236Sheet.237Sheet.238Sheet.239Line 1pt.1552Line 1pt.16082 Li-ion Cells2 Li-ion Cells2 Li-ion CellsConnector ArrowConnector Line.244Connector dotted arrowOptionalOptionalOptionalConnector dotted line.247Sheet.248MCU 2MCUMCUSPISPISPIVDDVDDVDD6x PWM6x PWM6x PWM3x ADC3x ADC3x ADCCap TouchCap TouchCap TouchEthernetEthernetEthernetLCD I/FLCD I/FLCD I/FFlow Sensor I/F or ADCFlow Sensor I/F or ADCFlow Sensor I/F or ADC
Exiting Interactive Block Diagram

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