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Renesas Electronics Corporation

Maglev Conveyor System

Overview

Description

Magnetic levitation (maglev) conveyor system is a next-generation, contactless motion and control platform for smart factories. It combines NFC, industrial position sensing, microcontrollers, and advanced power and motor control technologies to deliver precise mover identification, real-time motion control, and efficient power distribution across the conveyor line. The system supports real-time motor control and industrial network connectivity, such as EtherCAT® and PROFINET®, enabling fast and synchronized operation. Its motion stage uses power devices and gate drivers to create a high-efficiency inverter for linear or rotary magnetic actuation. NFC readers and position sensors provide accurate mover tracking and feedback, eliminating mechanical encoders and enabling fully synchronized, contactless transport. A robust power architecture supplies all voltage rails, from high-voltage input to low-voltage logic, supporting scalable and energy-efficient operation.

System Benefits:

  • NFC-based mover identification and high-accuracy position sensing enable dynamic localization, mover tracking, and continuous feedback without magnetic encoders.
  • Deterministic real-time motor control supports multi-axis synchronization and precise motion execution for high-performance conveyor operation.
  • Unified, scalable system architecture integrates sensing, power, and control to simplify deployment and adapt to different track lengths, mover densities, and network topologies.

Comparison

Applications

Block Diagram

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BlockConnector Line.696Connector Line.67Connector Line.68CrystalSheet.1037Sheet.1038Sheet.1039Sheet.1040Sheet.1041Sheet.1042Sheet.1043Connector Line.1210Connector Line.98Connector Line.99Crystal.101Sheet.898Sheet.899Sheet.900Sheet.901Sheet.902Sheet.903Sheet.904Connector Line.687Connector Line.688Connector Line.245Connector Line.246Dynamic connector.426Dynamic connector.429Dynamic connector.430Dynamic connector.441Connector Line.681Connector Line.683Connected signals lineConnector Line.707Connector Line.712LineTrackTrackTrackIPS CoilIPS CoilIPS CoilNon-Renesas Component.876IPS CoilIPS CoilIPS CoilNon-Renesas Component.25Sheet.880NFC CoilNFC CoilSheet.883Transformer.324Line.841Line.842Sheet.887Inductor.300Sheet.889Sheet.890Sheet.891NFC CoilNFC CoilNFC CoilConnected signals line.260DC 48VDC 48VDC 48V3-Phase Linear Motor3-Phase Linear Motor3-Phase Linear MotorDynamic connector.423BuckBuckBuckBuckBuckBuckBuckBuckBuck12V/2A12V/2A12V/2ABuckBuckBuck27.12MHz27.12MHz27.12MHz12V/2A12V/2A12V/2A3.3V/1A3.3V/1A3.3V/1ALine.1096Line.1097Sheet.1136NFC CoilNFC CoilSheet.1139Transformer.324Line.841Line.842Sheet.1143Inductor.300Sheet.1145Sheet.1146Sheet.1147Sheet.1160NFC CoilNFC CoilSheet.1163Transformer.324Line.841Line.842Sheet.1167Inductor.300Sheet.1169Sheet.1170Sheet.1171Sheet.1172Connector Line.11733.3V/2A3.3V/2A3.3V/2A3.3V/2A3.3V/2A3.3V/2AConnector Line.705Connector Line.706MOSFET x6MOSFET x6MOSFET x6Dynamic connector.1214BuckBuckBuckVertical Wire Bundle666Sheet.1223Horizontal Wire BundleCommunication Lines B.795666Vertical Wire Bundle.1227333Sheet.1229Horizontal Wire Bundle.1230Communication Lines B.795666Connector LineConnector Line.680Ethernet PHYEthernet PHYEthernet PHYEthernet PHYEthernet PHYEthernet PHYWS143WS143WS143Sheet.1245IPSIPSIPSIN1IN1IN1IN2IN2IN2VDDVDDVDDSheet.1247MCUMCUMCUIRQIRQIRQVDDVDDVDDPWMPWMPWMI2CI2CI2CGMAC#1GMAC#1GMAC#1GMAC#2GMAC#2GMAC#225MHz OSC25MHz OSC25MHzOSC UARTUARTUARTSheet.1248NFC ReaderNFC ReaderNFC ReaderIRQIRQIRQI2CI2CI2CVCCVCCVCCVDDIOVDDIOVDDIOOSCOSCOSCHalf-Bridge Driver x3Half-Bridge Driver x3Half-BridgeDriver x3
Exiting Interactive Block Diagram

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