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500W Onboard Battery Charger for 2-Wheeler EV

Overview

Description

The global electric two-wheeler market is growing rapidly, driven by increasing environmental concerns, rising fuel costs, and government incentives. As adoption accelerates, the demand for reliable and efficient charging solutions becomes critical. Onboard chargers, like this 500W platform from Renesas, eliminate dependence on specialized infrastructure by enabling direct charging from standard AC outlets, offering unparalleled user convenience.

This platform leverages Renesas GaN devices for high efficiency and is optimized for universal input AC/DC battery charger designs with output power levels of up to 500W. Its architecture includes two advanced power stages: Power Factor Correction (PFC) which ensures efficient AC to DC conversion, and LLC Stage which delivers over 95% peak efficiency in DC to DC conversion.

System Benefits:

  • Exceptional efficiency with 650V GaN FETs, reducing power losses for faster charging and enhanced reliability.
  • Integrated MCU enables CAN communication with the end device for reporting critical information, including battery health, load connection/disconnection events, and other essential housekeeping functions.

Comparison

Applications

Block Diagram

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WS009: WEBConnector Arrow.477Connected signals line.260Connected signals line.157Connector Line.68AC Power Source.184Sheet.2Alternating CurrentVINVINVINConnector Arrow85~265/45-65Hz85~265/45-65Hz85~265/45-65HzHVPAKHVPAKHVPAKTransformer Inductor Iron CoreLine.841Inductor Air Core.212Sheet.33Sheet.34Sheet.35Sheet.36Sheet.37Sheet.38Sheet.39Sheet.40Sheet.41Line.29DiodeSheet.44Sheet.45Sheet.46Diode.47Sheet.48Sheet.49Sheet.50CircleCircle.53Connector LineConnected signals lineCircle.56Diode.58Sheet.59Sheet.60Sheet.61Diode.62Sheet.63Sheet.64Sheet.65Circle.66Circle.67Circle.72Connector Line.73Connector Line.74Connected signals line.75Connected signals line.76ShuntSheet.78Sheet.79Sheet.80RsRsRsConnector Line.87Connected signals line.88Connector Arrow.89Circle.90Circle.91Connector Arrow.93PFCPFCPFCConnected signals arrowDiode.96Sheet.97Sheet.98Sheet.99Connected signals line.100VCC1VCC1VCC1PGNDPGNDPGNDCapacitor Non-polarizedSheet.104Sheet.105Sheet.106Sheet.107Connector Line.108 VdVdVdConnected signals line.156Transformer Inductor Iron Core.182Line.841Inductor Air Core.212Sheet.185Sheet.186Sheet.187Sheet.188Sheet.189Sheet.190Sheet.191Sheet.192Sheet.193Line.29Capacitor Non-polarized .195Sheet.196Sheet.197Sheet.198Sheet.199Transformer Inductor Coreless (Air conductor)Sheet.224Sheet.225Sheet.226Sheet.227Sheet.228Sheet.229Sheet.230Sheet.231Sheet.232Transformer Inductor Coreless (Air conductor).233Sheet.234Sheet.235Sheet.236Sheet.237Sheet.238Sheet.239Sheet.240Sheet.241Sheet.242Transformer Inductor Coreless (Air conductor).243Sheet.244Sheet.245Sheet.246Sheet.247Sheet.248Sheet.249Sheet.250Sheet.251Sheet.252Dynamic connectorDynamic connector.254Circle.255Circle.256Circle.257Connector Line.261 SR ControllerSR ControllerSR ControllerSR ControllerSR ControllerSR ControllerCircle.352LLC ConverterLLC ConverterLLC ConverterConnector Line.360Connected signals line.361Battery 2-CellSheet.365Sheet.366Sheet.367Sheet.368Line 1pt.1552Line 1pt.1608Connected signals line.371Connected signals line.372Capacitor Non-polarized .375Sheet.376Sheet.377Sheet.378Sheet.379Connector Line.380Connector Line.386Shunt.387Sheet.388Sheet.389Sheet.390 RsRsRsConnector 1.16035-60V35-60V35-60V VoVoVoConnector Line.395 OptocouplerOptocouplerOptocouplerOptocouplerOptocouplerOptocoupler LLC ControlLLC ControlLLC ControlInput SectionInput SectionInput Section2-Wheeler EV2-Wheeler EV2-Wheeler EV CAN TransceiverCAN TransceiverCAN TransceiverCurrent Sense Op AmpCurrent Sense Op AmpCurrent Sense Op Amp Vo.415VoVoResistor - FixedResistor - Fixed.417Connected signals line.418Circle.419Connector Line.420Ground - EarthSheet.422Sheet.423Sheet.424Sheet.425Circle.427Connector Line.428Connected signals arrow.429Connector Arrow.435Connector Arrow.436Connector Arrow.437Circle.439Circle.441Circle.442Connector Arrow.443Circle.444Circle.445Connector Arrow.446Connector Arrow.447Connector Arrow.448Connector Arrow.449Connector Arrow.450 AC InputAC InputAC Input 13V13V13V PGNDPGNDPGND 5V5V5V SGNDSGNDSGNDConnector Arrow.457Connector Arrow.460Connector Arrow.461Horizontal Wire BundleCommunication Lines B.795 222Horizontal Wire Bundle.467Communication Lines B.795 222Connector Arrow.471SGNDSGNDSGNDConnector Arrow.473 5V5V5VConnector Arrow.475Connector Arrow.478CC/CVCC/CVCC/CVCircle.480Circle.482Circle.483Circle.48413V13V13VPGNDPGNDPGNDConnector Arrow.487Connector Arrow.488Connector Arrow.489Connector Arrow.490GGGGGGBi-directionalConnector Arrow.494Bi-directional.496WS009WS009WS009Connected signals line.498Connector 1.160.499Resistor - Fixed.500Resistor - Fixed.501Circle.502Ground - Earth.504Sheet.505Sheet.506Sheet.507Sheet.508Circle.509Connector Line.511Circle.513Connector Line.515Connected signals arrow.516PFC ControllerPFC ControllerPFC ControllerEMI FilterEMI FilterEMI FilterSheet.517Sheet.70Sheet.29GaN FETGaN FETGaN FETN-Channel Depletion MOSFETSheet.13Sheet.14Sheet.15Sheet.16Sheet.17Sheet.18Sheet.19Sheet.20Sheet.21Sheet.22Sheet.23Sheet.24Connect.50Sheet.26Sheet.27Sheet.28Circle.69Circle.83Circle.84Connector Line.82Connector Line.86Sheet.518 GaN FETGaN FETGaN FETN-Channel Depletion MOSFET.136Sheet.137Sheet.138Sheet.139Sheet.140Sheet.141Sheet.142Sheet.143Sheet.144Sheet.145Sheet.146Sheet.147Sheet.148Connect.50Sheet.150Sheet.151Sheet.152Circle.69Circle.83Circle.84Label Text 10pt.397GGConnector Line.259Sheet.519Sheet.159Sheet.160 GaN FETGaN FETGaN FETN-Channel Depletion MOSFETSheet.163Sheet.164Sheet.165Sheet.166Sheet.167Sheet.168Sheet.169Sheet.170Sheet.171Sheet.172Sheet.173Sheet.174Connect.50Sheet.176Sheet.177Sheet.178Circle.69Circle.83Circle.84Label Text 10pt.262.396GGConnector Line.262Sheet.520MOSFETMOSFETMOSFETN-Channel Depletion MOSFET.319Sheet.320Sheet.321Sheet.322Sheet.323Sheet.324Sheet.325Sheet.326Sheet.327Sheet.328Sheet.329Sheet.330Sheet.331Connect.50Sheet.333Sheet.334Sheet.335Circle.338Circle.339Circle.340Sheet.521 MOSFETMOSFETMOSFETN-Channel Depletion MOSFETSheet.266Sheet.267Sheet.268Sheet.269Sheet.270Sheet.271Sheet.272Sheet.273Sheet.274Sheet.275Sheet.276Sheet.277Connect.50Sheet.279Sheet.280Sheet.281Circle.71Circle.315Circle.316Connector Line.317Connector Line.313Connector Line.314Connector Line.337Connector Line.341Current Sense Op AmpCurrent Sense Op AmpCurrent Sense Op AmpVoltage Sense Op AmpVoltage Sense Op AmpVoltage Sense Op AmpTemperature SensorTemperature SensorTemperature SensorFlybackFlybackFlybackLDOLDOLDOSheet.522MCUMCUMCUADCADCADCCANCANCANI2CI2CI2CADCADCADCIRQIRQIRQ GNDGNDGND VddVddVdd ADCADCADC GPIOGPIOGPIO
Exiting Interactive Block Diagram

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