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High Power, Compact BLDC Motor Control

Overview

Description

The smart gate driver IC is designed for 3-phase sensorless Brushless DC (BLDC) motor applications. It integrates three half-bridge smart gate drivers capable of powering N-channel MOSFET bridges with voltages ranging from 4.5V to a maximum of 60V, featuring 1A drive and 2A sinking current capability. This setup enables control of high-current GaN MOSFETs. The IC includes a buck-boost converter to supply power to the MCU and incorporates three differential amplifiers with adjustable gain for precise ground-side shunt current sensing, feeding data to the MCU's ADC input. The MCU enhances data communication through CAN FD and I3C protocols and features a specialized ADC for motor control, supporting calculation-intensive algorithms for smoother motor tuning. The use of GaN high voltage MOSFETs allows for high current switching without bulky heatsinks, optimizing the system for compact, high-efficiency applications.

System Benefits:

  • Facilitates a minimalistic PCB design approach while keeping the specialized communications and motor control requirements.
  • GaN MOSFETs enable compact heatsink designs and operation without forced cooling.
  • Supports a wide range of motor specifications, from 5V to 60V, accommodating 20A motors without heatsinks (up to 1200W max) and peak startup currents reaching 46A.

Comparison

Applications

Block Diagram

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EU105Connector Line.278GroundSheet.3Sheet.4Sheet.5Sheet.6Connector Line.289Connector 2Sheet.9Connector Line.289Connector 2Sheet.12Sheet.13Connector Line.289Connector 2Sheet.16Connector Line.289Connector 2Sheet.19Sheet.20Connector Line.289Connector 2Sheet.23Connector Line.289Connector 2Connector Line.269MOSFETMOSFET x6MOSFET x6Connector Arrow.257Connector Arrow.247Connector Arrow.248Connector Arrow.249Vertical Wire Bundle.251Label Text 10pt.104666Sheet.34Bi-directionalConnector Arrow.255Bi-directional.256EU105EU105EU1053-Phase Full-Bridge Driver3-Phase Full-Bridge Driver3-PhaseFull-Bridge DriverBLDC MotorSquare.40Inductor.10Sheet.43Sheet.44Sheet.45Inductor.14Sheet.47Sheet.48Sheet.49Inductor.18Sheet.51Sheet.52Sheet.53Dynamic connectorDynamic connector.27Dynamic connector.25SquareSheet.58Square.41Sheet.60Sheet.61Sheet.62Sheet.63N-Channel MOSFET.137Sheet.65Sheet.66Sheet.67Sheet.68Sheet.69Sheet.70Sheet.71Sheet.72Sheet.73Sheet.74Sheet.75Sheet.76Sheet.77Sheet.78Connect.50Sheet.80Sheet.81Sheet.82N-Channel MOSFET.156Sheet.84Sheet.85Sheet.86Sheet.87Sheet.88Sheet.89Sheet.90Sheet.91Sheet.92Sheet.93Sheet.94Sheet.95Sheet.96Sheet.97Connect.50Sheet.99Sheet.100Sheet.101N-Channel MOSFET.175Sheet.103Sheet.104Sheet.105Sheet.106Sheet.107Sheet.108Sheet.109Sheet.110Sheet.111Sheet.112Sheet.113Sheet.114Sheet.115Sheet.116Connect.50Sheet.118Sheet.119Sheet.120Sheet.121N-Channel MOSFETSheet.123Sheet.124Sheet.125Sheet.126Sheet.127Sheet.128Sheet.129Sheet.130Sheet.131Sheet.132Sheet.133Sheet.134Sheet.135Sheet.136Connect.50Sheet.138Sheet.139Sheet.140N-Channel MOSFET.99Sheet.142Sheet.143Sheet.144Sheet.145Sheet.146Sheet.147Sheet.148Sheet.149Sheet.150Sheet.151Sheet.152Sheet.153Sheet.154Sheet.155Connect.50Sheet.157Sheet.158Sheet.159N-Channel MOSFET.118Sheet.161Sheet.162Sheet.163Sheet.164Sheet.165Sheet.166Sheet.167Sheet.168Sheet.169Sheet.170Sheet.171Sheet.172Sheet.173Sheet.174Connect.50Sheet.176Sheet.177Sheet.178Connector LineVertical Wire BundleLabel Text 10pt.104633Sheet.1933-Phase Motor3-Phase Motor3-Phase MotorSheet.195Connector Line.221Connector Line.222Connector Line.223UUUVVVWWWConnector Line.221CAN FDCAN FDCAN FDUARTUARTUARTI3CI3CI3CPower INPower IN 5V~60VPower IN5V~60VConnector Line.242Connector ArrowConnector Arrow.244Connector Arrow.245Connector Line.246Bi-directional.259Connector 1.174Connector Line.261Connector Arrow.262Connector Line.263Connector Line.264Connector Arrow.265Connector Arrow.267Connector Arrow.268Connector Arrow.270Connector Line.272Connector Line.222Connector Line.223Shunt ResistorShunt ResistorShunt ResistorVertical Wire Bundle.279Label Text 10pt.104666Sheet.228Connector 1.282Connector 1.284Connector Line.285Ground.286Sheet.233Sheet.234Connector Arrow.310Connector Line.312Connector Line.313Connector 1.314Connector 1.315Vertical Wire Bundle.316Label Text 10pt.104633Sheet.243Vertical Wire Bundle.319Label Text 10pt.104644Sheet.2463.3V DC3.3V DC3.3V DCSheet.248MCUMCUMCUEnableEnableEnableVccVccVccLabel Text 10pt.200PWM x6PWM x6GTERRGxGTERRGxGTERRGxSPISPISPIADC Ch Select Analog inADC Ch Select Analog inADC Ch Select Analog inVrefVrefVrefSheet.292Sheet.261Connector Line.259Connector Line.260Sheet.264Driver---+++Diff inputDiff inputDiff inputConnector Line.266Connector 1.160Connector Line.275Connector 1.160.277Sheet.2793xS/H3xS/H3xS/HCapacitor Non-polarizedSheet.282Sheet.283Sheet.284Sheet.285Ground.286Sheet.287Sheet.288Operational amplifierConnector Line.291Sheet.293LDO2LDO2LDO2Enable 3PhaseEnableEnablePWMPWMPWMFaultFaultFaultSPI 3PhaseSPISPIVref 3PhaseVrefVrefUhiUhiUhiUsenseUsenseUsenseUIoUIoUIoW.213WWV.214VVLDO1LDO1LDO1
Exiting Interactive Block Diagram

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