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Bi-directional GaN DC/DC Converter for 12V/48V EV/HEV Systems

Overview

Description

As electric vehicles (EVs) and hybrid electric vehicles (HEVs) gain popularity, there's a growing demand for efficient energy management and dual-voltage systems to transfer energy between 12V and 48V power nets. This design is ideal for 48V mild hybrid electric vehicles (MHEV) and electric motorcycles, featuring highly efficient 12V/48V DC/DC converters. It reduces PCB area by 46% using Gallium Nitride (GaN) High-Electron-Mobility Transistors (HEMTs) with excellent switching characteristics, enabling high efficiency power conversion at a 500kHz switching frequency with small 1.3µH inductors.

System Benefits​:

  • Bi-directional analog controller eliminates the need for DSP with complicated firmware, separate buck/boost controllers, and complex switching logic, reducing development time, BOM, and costs.
  • Supports ASIL B automotive safety standard under ISO26262 with Renesas MCU and regulator.
  • Automatic phase drop function achieves over 94% power efficiency across a wide load range (400W to 3kW).
  • Adaptive dead time function automatically adjusts for optimal control.
  • MCU supports mode setting and status monitoring of DC/DC converters via CAN FD.

Comparison

Applications

Block Diagram

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AS-249AS249AS249AS249Sheet.127Tri componentComponent block.745Component block.631Component block.7711pt text11pt textTri component.123Component block.745Component block.631Component block.7711pt text11pt text12V Battery12V Battery12V Battery12V Battery12V Battery12V Battery12V Battery12V BatteryGaN 1GaNGaNHalf-Bridge DriverHalf-Bridge DriverHalf-BridgeDriverGaN 2GaNGaNInductor Coreless (Air conductor)Sheet.139Sheet.140Sheet.141Sheet.142Sheet.143Sheet.144Sheet.145Sheet.146Sheet.147Bidirectional PWM ControllerBidirectional PWM ControllerBidirectional PWMControllerMCUMCUMCU48V Battery48V Battery48V Battery48V Battery48V Battery48V Battery48V Battery48V BatteryCAN/CANFD TransceiverCAN/CANFD TransceiverCAN/CANFDTransceiverConnector ArrowConnector Arrow.161Connector double arrowConnector Arrow.163Connector double arrow.164Connector Line.166Connector Arrow.167Connector Arrow.168Connector Arrow.169Connector LineConnector Line.173Connector Line.174Connector Line.176Connector 1Connector 1.179Phase 2Phase 2Phase 2Phase 1Phase 1Phase 1Phase 3Phase 3Phase 3Phase 4Phase 4Phase 4Phase 5Phase 5Phase 5Phase 6Phase 6Phase 6CanCANCANUARTUARTUART5V5V5VPMBusPMBusPMBusI2CI2CI2CDemo BoardDemo BoardDemo BoardPWMPWMPWM
Exiting Interactive Block Diagram

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