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3‑Phase AC Motor Soft Start

Overview

Description

Traditionally, 3-phase AC motors are started in a star configuration and then switched to a delta configuration to reduce inrush current and mechanical stress, thereby extending motor life. However, this method requires additional wiring and complex switching mechanisms. An alternative is the phase-cut technique on two phases, which soft-starts (and optionally soft-stops) the motor by reducing the phase cut from 360° to 0°. Relays are used to bypass the Triacs/Thyristors in run mode, eliminating losses and improving efficiency.

System Benefits:

  • Simplifies wiring and reduces motor costs by eliminating the need for star-delta connections
  • Extends motor life by reducing mechanical stress
  • Significantly decreases inrush current and allows precise control over its duration
  • Enables easy parameter adjustment using simple potentiometers
  • Offers optional bus interfaces for control, such as RS-485 or CAN
  • Provides an optional user-friendly GUI accessible via Bluetooth on a smartphone

Comparison

Applications

Block Diagram

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Page-4Connector Line.1838Connector Arrow.1922Connector Line.1921Line.1531Line.1529Sheet.1502DirectionDirectionDirectionLine.1452Line.1454Connector dotted arrowSheet.1916Crystal.1906Sheet.1907Sheet.1908Sheet.1909Sheet.1910Sheet.1911Sheet.1912Sheet.1913Connector Line.1914Connector Line.1915Sheet.1872Connector dotted line.1860Connector dotted line.1863CrystalSheet.1865Sheet.1866Sheet.1867Sheet.1868Sheet.1869Sheet.1870Sheet.1871Sheet.1873Connector dotted line.1860Connector dotted line.1863CrystalSheet.1877Sheet.1878Sheet.1879Sheet.1880Sheet.1881Sheet.1882Sheet.1883Connector dotted line.1859Diode - Triac.1006Sheet.1007Sheet.1008Sheet.1009Sheet.1010Sheet.1011Sheet.1012Triangle.12Triangle.16Connector 2.1024L1L1L1Connector 2.1026L2L2L2Connector 2.1028L3L3L3Diode - Triac.1030Sheet.1031Sheet.1032Sheet.1033Sheet.1034Sheet.1035Sheet.1036Triangle.12Triangle.16Relay Switch.1062Component block.35Sheet.1064Sheet.1065Sheet.1066Sheet.1067InductorSheet.1069Sheet.1070Sheet.1071Relay Switch.1072Component block.35Sheet.1074Sheet.1075Sheet.1076Sheet.1077InductorSheet.1079Sheet.1080Sheet.1081Line.1082Line.1083Line.1084Line.1085Line.1086Line.1087Line.1088Line.1089Line.1090Line.1091Connector 1.160.1092Connector 1.1093Line.1094Line.1095Line.1096Line.1097Line.1098Connector 1.1099Connector 1.11003Ph AC Motor3Ph AC Motor3Ph AC MotorLine.1108 3V33V33V3Line Arrow.1200 24MHz24MHz24MHzLine.1134Line.1135Line.1136Line.1137Line.1141Line.1142Line.1143Line.1144Line.1145Line.114612V12V12VLine.1149 3V33V33V312V12V12VLine.1157Line.1158Line.1159Line.1160Line.1161Line.1162Line.1163Line.1164Connector 2.1216NNNConnector 1.1218Line.1219Line.1220 NNN NNNConnector 1.1267Connector 1.1312 NNNConnector 1.1407Diode LED Green.1430Sheet.1431Sheet.1432Sheet.1433Sheet.1434Darlington.651Sheet.1436Darlington.254Sheet.1438Sheet.1439Diode LED Red.1440Sheet.1441Sheet.1442Sheet.1443Sheet.1444Darlington.651Sheet.1446Darlington.254Sheet.1448Sheet.1449IndicatorsIndicatorsIndicatorsSheet.1498CAN BusCAN BusCAN Bus RS-485 BusRS-485 BusRS-485 Bus 5V5V5VLine Arrow.1518 5V5V5VLine.1522Line.1528Connector 2.1534Connector 2.1535Connector 2.1536Line.1537NNNTriac or 2x ThyristorTriac or 2x ThyristorTriac or 2x Thyristor Triac or 2x ThyristorTriac or 2x ThyristorTriac or 2x ThyristorIsolationIsolationIsolationNegative Power Rail.1239Line.758Line.759Line.1259IsolationIsolationIsolation IsolationIsolationIsolationSheet.1574Negative Power Rail.1239Line.758Line.759Resistor - Fixed.1245Resistor - Fixed.1246Resistor - Fixed.1247Line.1248Line.1249Line.1250Line.1251Line.1254Line.1256Line.1259Line.1260Connector 1.1261500k500k500k500k500k500k 10k10k10kADC2ADC2ADC2Connector 1.1244Resistor - Fixed.1569 10k10k10kLine.15713V33V33V3Line.1573Sheet.1575Negative Power Rail.1239Line.758Line.759Resistor - Fixed.1245Resistor - Fixed.1246Resistor - Fixed.1247Line.1248Line.1249Line.1250Line.1251Line.1254Line.1256Line.1259Line.1260Connector 1.1261500k500k500k500k500k500k10k10k10kADC1ADC1ADC1Connector 1.1244Resistor - Fixed.156910k10k10kLine.15713V33V33V3Line.1573Connector 1.1603Sheet.1611Negative Power Rail.1330Line.758Line.759Line.1238Line.1256NNNLine.1339Connector 1.1342Line.1343Resistor - Fixed.1245 500k500k500kResistor - Fixed.1348 500k500k500kResistor - Fixed.1247Line.1248 10k10k10kConnector 1.1355Line.1356Line.1357Line.1358Line.1260ADC3ADC3ADC3Connector 1.1409Resistor - Fixed.1569 3V33V33V3Line.1573 10k10k10kLine.1608Line.1609Sheet.1612Negative Power Rail.1330Line.758Line.759Line.1238Line.1256 NNNLine.1339Connector 1.1342Line.1343Resistor - Fixed.1245 500k500k500kResistor - Fixed.1348 500k500k500kResistor - Fixed.1247Line.1248 10k10k10kConnector 1.1355Line.1356Line.1357Line.1358Line.1260ADC4ADC4ADC4Connector 1.1409Resistor - Fixed.1569 3V33V33V3Line.1573 10k10k10kLine.1608Line.1609Connector dotted line.1644Connector dotted line.1645Line.1418 ADC1ADC1ADC1Line.1420 ADC2ADC2ADC2Right Brace.1544L1 PhaseL1 PhaseL1 PhaseLine.1743 ADC3ADC3ADC3Line.1745 ADC4ADC4ADC4Right Brace.1747L3 PhaseL3 PhaseL3 PhaseConnector ArrowBi-directionalBi-directional.1753Bi-directional.1754Connector 1.160Connector LineResistor - FixedGroundSheet.1762Sheet.1763Connector 1.160.1764Connector Line.1765Connector 1.160.1766Connector Line.1767Resistor - Fixed.1768Connector Line.1769Connector Line.1770Resistor - Fixed.1772Connector Line.1773Connector Line.1777Connector 1.160.1778Connector 1.160.1779Connector 1.160.1780Paramter Setting PotentiometersParamter Setting PotentiometersParamter Setting PotentiometersRS-485 TRx ½ Duplex 20MbpsRS-485 TRx ½ Duplex 20MbpsRS-485 TRx½ Duplex 20MbpsCAN Bus PHYCAN Bus PHYCAN Bus PHY 3V33V33V332MHz32MHz32MHz32kHz32kHz32kHzAntennaAC/DCAC/DCAC/DCBuck RegulatorBuck RegulatorBuck Regulator Buck RegulatorBuck RegulatorBuck RegulatorConnector dotted linePhotocouplerPhotocouplerPhotocouplerPhotocouplerPhotocouplerPhotocouplerHVPAKHVPAKHVPAKWS123WS123WS123Optional communication with Smartphone GUIOptional communication with Smartphone GUIOptional communication with Smartphone GUIOptional, depending on customer requirements and MCU typeOptional, depending on customer requirements and MCU typeOptional, depending on customer requirements and MCU typeOptional, depending on customer requirements and MCU typeOptional, depending on customer requirements and MCU typeOptional, depending on customer requirements and MCU typeConnector dotted double arrowConnector dotted double arrow.1850Vertical Wire Bundle 222Sheet.1853Vertical Wire Bundle.1854 222Sheet.1856Connector dotted double arrow.1857Connector dotted arrow.1858Horizontal Wire BundleCommunication Lines B.795 222Horizontal Wire Bundle.1923Communication Lines B.795222Horizontal Wire Bundle.1926Communication Lines B.795 222Horizontal Wire Bundle.1929Communication Lines B.795 222Horizontal Wire Bundle.1932Communication Lines B.795222MotorSheet.1936Sheet.1937MMSheet.1938Bluetooth Low EnergyBluetooth Low EnergyBluetooth Low EnergyVddVddVddPHYPHYPHYRFOsc.RFOsc.RFOsc.RTCRTCRTCUARTUARTUARTSheet.1939MCUMCUMCU VddVddVdd OscOscOsc I2CI2CI2CGPIOGPIOGPIOGPIOGPIOGPIOUARTUARTUART UARTUARTUART GPIOGPIOGPIO CANCANCANGPIOGPIOGPIOGPIOGPIOGPIOADCADCADCADCADCADCADCADCADCADCADCADC ADCADCADC ADCADCADC ADCADCADC 3V33V33V3
Exiting Interactive Block Diagram

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