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240V AC-Input BLDC Motor Controller

Overview

Description

This design features an MCU optimized for single motor field-oriented control (FOC) of a BLDC motor. The MCU has a best-in-class built-in floating point unit (FPU) and various peripheral functions, allowing for a compact, low BOM cost motor controller board. This design is intended for an un-isolated environment where the user cannot make direct contact with the controller. The system offers remote control via an ultra-low power Wi-Fi + Bluetooth® Low Energy (LE) module, providing flexibility and advanced connectivity for modern industrial applications.

System Benefits​:

  • Easy integration of remote control via Wi-Fi or Bluetooth LE using pre-certified module
  • MCU integrates a 3-channel programmable gain amplifier (PGA), eliminating the need for external current sense amplifiers (CSAs)

Comparison

Applications

Block Diagram

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Template 1Connector 1.903Connector Arrow.849Connector 1.85012V.85112V12VConnector ArrowConnector 1.8083.3V3.3V3.3VConnected signals line.8453.36V/18mAmax3.36V/18mAmax3.36V/18mAmaxConnector LineConnector Line.448Connector Line.449Connector Line.737Connector Line.738Connector Line.739Connector Line.725Connector Line.729Connector Line.730EU094EU094EU094Vertical Wire Bundle222Sheet.431Vertical Wire Bundle.434222Sheet.436Vertical Wire Bundle.442 222Sheet.444Half Bridge DriverHalf-Bridge DriverHalf-Bridge DriverHalf Bridge-DriverHalf-Bridge DriverHalf-Bridge DriverConnector Arrow.445Vertical Wire Bundle.453222Sheet.455Vertical Wire Bundle.456222Sheet.458Vertical Wire Bundle.459222Sheet.461Vertical Wire Bundle.465333Sheet.467Current SenseCurrent SenseCurrent SenseConnector Line.492BLDC MotorSquare.40Inductor.10Sheet.496Sheet.497Sheet.498Inductor.14Sheet.500Sheet.501Sheet.502Inductor.18Sheet.504Sheet.505Sheet.506Dynamic connectorDynamic connector.27Dynamic connector.25SquareSheet.511Square.41Sheet.513Sheet.514Sheet.515Vertical Wire Bundle.516333Sheet.518BLDC Motor.520BLDC MotorBLDC MotorMOSFETMOSFETMOSFETSheet.561Sheet.562Sheet.563Sheet.564Sheet.565Sheet.566Sheet.567Sheet.568Sheet.569Sheet.570Sheet.571Sheet.572Sheet.573Sheet.574Sheet.575Connect.576Sheet.577Sheet.578Sheet.581Sheet.582Sheet.583Sheet.584Sheet.585Sheet.586Sheet.587Sheet.588Sheet.589Sheet.590Sheet.591Sheet.592Sheet.593Sheet.594Sheet.595Connect.596Sheet.597Sheet.598Sheet.600Sheet.601Sheet.602Sheet.603Sheet.604Sheet.605Sheet.606Sheet.607Sheet.608Sheet.609Sheet.610Sheet.611Sheet.612Sheet.613Sheet.614Connect.615Sheet.616Sheet.617Sheet.621Sheet.622Sheet.623Sheet.624Sheet.625Sheet.626Sheet.627Sheet.628Sheet.629Sheet.630Sheet.631Sheet.632Sheet.633Sheet.634Sheet.635Connect.946Sheet.637Sheet.638Sheet.640Sheet.641Sheet.642Sheet.643Sheet.644Sheet.645Sheet.646Sheet.647Sheet.648Sheet.649Sheet.650Sheet.651Sheet.652Sheet.653Sheet.654Connect.655Sheet.656Sheet.657Sheet.659Sheet.660Sheet.661Sheet.662Sheet.663Sheet.664Sheet.665Sheet.666Sheet.667Sheet.668Sheet.669Sheet.670Sheet.671Sheet.672Sheet.673Connect.674Sheet.675Sheet.676GroundSheet.693Sheet.694Shunt ResistorsShunt ResistorsShunt ResistorsHalf Bridge Driver.695Half-Bridge DriverHalf-Bridge DriverConnector Line.721Connector 1.160.722Connector 1.723Connector 1.724Sheet.736MCUMCUMCUVccVccVccPWM 1PWM 1PWM 1PWM 2PWM 2PWM 2PWM 3PWM 3PWM 3PWM 3 (HZ).413Analog In/CopAnalog In/CopUARTUART or SPIUART or SPIAnalog In.732Analog InAnalog InGPIOGPIOGPIOVertical Wire Bundle.744222Sheet.746Sheet.761Connector Line.749Sheet.752Resistor - Fixed.128 3.6 V3.6V3.6VConnector 1.160.757Negative Power RailLine.758Line.759SpeedSpeedSpeedConnector Line.7913.6V3.6V3.6VConnector 1.757Diode - LEDSheet.783Sheet.784Sheet.785Sheet.786Sheet.787Darlington.651Sheet.789Darlington.254Low Iq LDOLow Iq LDOLow Iq LDOBuck RegulatorBuck RegulatorBuck Regulator12V12V12VConnector 1.160.80212 V12V12V12Volt12V12VConnector Arrow.811Connector 1.160.814400V400V400VConnector 1.832Connector 1.833Connector 1.834Connector Line.835AntennaSheet.838Sheet.839Sheet.840Sheet.841Sheet.842Connected signals line3.6V/280mAmax3.6V/280mAmax3.6V/280mAmaxBluetooth Low Energy + Wi-Fi ModuleBluetooth Low Energy + Wi-Fi ModuleBluetooth Low Energy + Wi-Fi ModuleConnector Line.847Connector 1.85312V.854400V VDC400V VDCConnector Arrow.855Connector 1.856Capacitor PolaizedSheet.864Sheet.865Sheet.866Sheet.867Connector Line.868Ground.869Sheet.870Sheet.87122µF22µF 400V22µF400VSheet.897Sheet.892Bridge RectifierSheet.874Sheet.875Sheet.876Sheet.877Sheet.878Sheet.879Sheet.880Sheet.881Sheet.882Sheet.883Sheet.884Sheet.885Sheet.886Sheet.887Sheet.888Sheet.889Connector Line.890Connector 1.160Ground.893Sheet.894Sheet.895Connector 1.160Connector Line.898Connector 1.160240V240V AC240VACSheet.910FuseSheet.912Sheet.913Sheet.914
Exiting Interactive Block Diagram

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