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iW9860

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Digital Quasi-Resonant AC/DC Controller for Zero Standby Power RapidCharge™ Power Supplies up to 140W

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Overview

The iW9860 digital AC/DC controller integrates Renesas’ patented quasi-resonant (QR) valley mode switching technology with both CCM and DCM operation to enable light-weight, low-cost and easily portable Zero Standby Power RapidCharge™ power supplies for smartphones, tablets, portable electronics products, monitors, TVs, and home appliances.

The iW9860 supports USB Power Delivery 3.0 with PPS at output powers up to 63W when paired with Renesas’ iW760 secondary-side IC, which integrates fast charge protocol support, USB Type-C® control and synchronous rectification FET control. The iW9860 also pairs with the iW765 for USB PD 3.1 applications to 100W, and pairs with the iW780 for USB PD 3.1 EPR for single- and multi-port adapters up to 140W. It also works with the iW690 for fixed voltage, zero standby power supply applications to 140W.

Using proprietary intelligent power-saving technology, the iW9860 and one of the compatible secondary-side controllers enables Zero Standby power fast charging power supplies that consume less than 5mW no-load standby power, ideal for adapters and chargers or any device that is left continuously connected to AC mains.

The iW9860 further reduces the total power supply BOM count and system cost by integrating innovative gate driving and EMI reduction technologies, resulting in very low EMI power supplies using a minimum of external components. The iW9860’s adaptive QR mode also allows the use of smaller passive components, further reducing the overall BOM cost.

For the lowest total BOM count and < 20mW standby power, please see the iW9861.

iW9860 + iW760 Typical Applications Diagram
iW9860 + iW690 Typical Applications Diagram
iW9860 + iW765 Typical Applications Diagram
iW9860 Functional Block Diagram
iW780 Typical Applications Diagram
iW9860 + iW760 Typical Applications Diagram
iW9860 + iW690 Typical Applications Diagram
iW9860 + iW765 Typical Applications Diagram
iW9860 Functional Block Diagram
iW780 Typical Applications Diagram
  • Zero standby power
    • <5mW no-load power consumption (includes iW760 secondary-side IC power consumption)
  • Adaptive quasi-resonant (QR) control with DCM and CCM operation
    • Reduces overall transformer and passive component sizes
  • Adaptive, seamless multi-mode control (MMC) improves efficiency and eliminates audible noise
  • Intelligent gate drive technology removes the need for external EMI reduction components
  • Supports voltage sensing with dual polarity of VCC auxiliary winding for optimized EMI and transformer design
  • Small SOT23-6 package enables single-side PCB design when paired with the iW760
  • AC unplug detection
  • Rich protection for:
    • Over-voltage (OVP)
    • Over-current (OCP)
    • User-configurable over-temperature
    • Shoot-through
    • Brown-in/brown-out
    • VSENSE/ISENSE short
    • Output short
    • Extra primary-side OCP & OVP if optocoupler fails
  • Zero Standby Power FET Chipset Options
    • iW9860 + iW760: supports USB Power Delivery 3.0 with PPS power supplies to 63W
    • iW9860 + iW765: supports USB PD 3.1 power supplies to 100W
    • iW9860 + iW690: supports fixed voltage, power supplies to 140W
  • Pairs with the iW780 for USB PD 3.1 EPR for single- and multi-port adapters up to 140W
  • Hardwired state-machine solution prevents hacking of fast chargers. Learn more

Design & Development

ECAD Models

Schematic symbols, PCB footprints, and 3D CAD models from SamacSys can be found by clicking on the CAD Model links in the Product Options table. If a symbol or model isn't available, it can be requested directly from SamacSys.

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Diagram of ECAD Models

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Videos & Training

RapidCharge Controllers Prevent Fast Charger Hacking
Video List
RapidCharge Controllers Prevent Fast Charger Hacking