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Algo system Co.Ltd.


Ultra-Slim Panel Computers Meet Anticipated Demand for Smart Displays that Support LAN Connections and Graphics Processing


Thin designs are only 28mm thick to allow easy mounting and use Renesas SuperH™ microcomputers.

 

Algo System has a long track record in the development of equipment and information systems for use in factory automation. The company has set out to develop data terminals that are both compact and have a level of performance comparable to a PC. Its R&D efforts have resulted in the Algo Smart Display product line: panel computers thin enough to be mounted in a door. The CPUs used in the smart displays-the SH7760 and SH7770 SuperH microcomputers from Renesas-handle functions such as LAN connections and audio and image processing while still providing the durability and reliability required for industrial and commercial applications.

Toshio Kitaura
President,
ALGO SYSTEM CO.,LTD

 



PROFILE
Algo System Co. Ltd.
Headquarters: 656 Kobirao, Mihara-ku, Sakai-City, Osaka 587-0021
Management: Toshio Kitaura, Director
Established: May 1, 1981
Capital: 8,000,000 Yen
Staff: 96
URL: http://www.algosystem.co.jp/
(Only Japanese language)
Tohru Takahashi
Director,
Engineering Department
ALGO SYSTEM CO.,LTD.

Recognizing the growing use of embedded computers that don't look like computers

Computer systems that don't look like computers?in other words, products that seem very different from PCs but have a sophisticated computer on the inside?are being incorporated into various different equipment and systems that are bringing big changes to everyday life. One example in Japan is the small color LCD displays on the counters at a chain of belt-conveyor sushi bars. These displays show advertisements and have a touch panel function that can be used to bring up the menu and order particular food items. Moreover, the LCD panel can display the bill, eliminating the need for the traditional method of counting sushi plates.

Currently, the majority of these touch-panel LCD displays lack computer capabilities. They only include a display function and an input function (touch panel or buttons, etc.). Looking to the future, however, it is highly likely that these touch-panel LCD displays will become true computers with the addition of data processing, control, and similar functions. This development would reduce the load on the controlling server and boost the overall processing performance of the system. It would also save on wiring by allowing Ethernet and other standard networks to be used to connect the terminals to the server.

Touch-panel LCD displays that incorporate information processing and control capabilities are called "panel computers." Many panel computers are already used as user interfaces for semiconductor production equipment, circuit-board production equipment, and other factory automation (FA) applications. Traditionally, one problem with panel computers has been size. Incorporating a CPU inevitably makes the units thicker, reducing the advantages of their panel shape. Even in equipment wide enough to accommodate a panel computer, that extra depth makes the unit more difficult to mount than a standard LCD display.

Making a panel computer thin enough to fit into a door

Recognizing the need for panel computers that are thinner and therefore easier to mount, Algo System established a data-terminal business in 2005. Subsequently, the company has developed the Algo Smart Display (see photograph), a line of panel computers with touch-panel LCD displays. The units are only 28mm thick?about the same thickness as the LCD monitors used with desktop PCs. In fact, they are so thin that you would not think of them as being computers at first glance. "We aimed for a thickness of 35mm or less because that is the maximum depth that will fit into a door, and we exceeded that goal," explained Mr. Takahashi.

In most LCD panels, a high-voltage inverter is required to drive the cold-cathode tube that is typically used as the backlight. The heat produced by the inverter makes it necessary to provide space for insulation and heat radiating gaps, making thinner designs difficult to achieve. To solve this problem, the Algo Smart Display uses light-emitting diodes (LEDs) to produce the backlight. The efficient LEDs run cool and don't need an inverter, eliminating the need for heat dissipation aids so the display can be made thinner.

Candidate operating systems for LCD panel computers include Windows, ITRON, and Linux. Windows is considered to be difficult to use in embedded applications such as industrial equipment and systems because it is impossible to customize effectively. A drawback of ITRON is inadequate support in the form of drivers, middleware and other software libraries. For these and other reasons, the engineers at Algo System chose Linux as the computer's OS in the Algo Smart Display. Linux is easy to customize and many drivers, middleware, and other software packages are available for it. When configuring a system, development engineers can easily fine-tune the Algo Smart Display at the OS level and load various applications onto the system.

 

Algo Smart Display panel computers with color TFT LCD displays and a thickness of only 28mm. The product range consists of the AP-110 (3.45-inch LCD panel), AP-210 (5.7-inch LCD panel), and AP-310 (7-inch wide-screen LCD panel), all of which run the Linux kernel 2.6 OS. The AP-210 and AP-310 use a capacitively coupled touch panel and include a 10/100BASE-T Ethernet interface. The C programming language can be used for application development.

Selecting a SuperH embedded-system microcomputer and obtaining a level of performance comparable to a PC

Although the Algo Smart Display looks from the outside like an LCD monitor for a PC, it is completely different on the inside. The smart display has the processing performance to run multimedia applications comparable to a PC and it maintains the level of reliability and durability needed to stand up to use in industrial applications.

The equipment used in factory production lines must operate continuously in a harsh environment. It is subjected to conditions such as vibration, dirt, and static-electric discharges. Algo System understands the challenges presented by such conditions because it manufactures digital picking displays and picking cards for use in distribution and warehousing. The company also develops information systems, circuit boards, software, and similar elements for factory automation applications. "We have built up extensive experience in areas such as equipment control for production lines and distribution, as well as in techniques for reducing the number of cables required to link sensors, controllers, and other subsystems," said Mr. Kitaura. Algo System's in-depth knowledge of industrial applications and the experience and technical skills they have accumulated in this area have been applied to the panel computers to ensure their durability and reliability.

A look inside the Algo Smart Display reveals two main differences from a PC. First, there is no hard disk drive (HDD) for external program and data storage because HDDs don't cope well with vibration. Instead, the external storage unit in the smart display uses flash memory, which is at no risk of losing data due to vibration. The other difference is that the smart display does not have a cooling fan, which also makes the unit more reliable. By contrast, if the cooling fan on a PC fails for some reason, the computer may overheat and stop working.

The way in which Algo System provides support for Algo Smart Displays differs from the way that PC makers support their products. The company recognizes that in industrial applications, customers expect a manufacturer to support a product for an extended period of time, typically five to seven years. Thus, its engineers must determine whether or not the software and hardware will continue to be available for five years or more. This is an important consideration. In fact, one of the reasons that the design team chose the Linux OS was that they determined that they could provide support for it over the long term.

The issue of long-term support was also a factor in selecting the microcomputer and other hardware in the panel computers. An embedded-systems oriented microcomputer was chosen because this type of device has a long product life, much longer than a PC-oriented CPU. Specifically, Algo System selected the SH7760 CPU for the Algo Smart Display. This 32-bit Renesas device has an SH-4 core that operates at speeds up to 192MHz. "The SH7760 is a very well-balanced microcomputer. It includes an internal LCD display controller and USB controller, and supports a large external memory area," Mr. Takahashi said. The development engineers at Algo System have been using SuperH microcomputers for about ten years and their familiarity and satisfaction with the SuperH architecture was another factor in the design decision.

"Essentially, we intend to continue using SuperH microcomputers in the future," said Mr. Kitaura, who has already put these words into action by choosing a SuperH microcomputer for the second-generation of LCD panel computers (see Figure 1). The enhanced products will use the SH7770 (SH-Navi I), which has a superscalar SH-4A core for improved graphics-processing performance, but is upwardly compatible with the SH-4 CPU core to preserve engineering investments. The SH7770 delivers more than twice the processing performance of the SH7760 and also has an internal 2D/3D graphics engine. This upgrade in capability is necessary because the second-generation products will have an 800 x 600 pixel (SVGA) high-resolution LCD, whereas the first-generation panel computers have a maximum resolution of 480 x 234 pixels.

Mr. Takahashi expressed his expectations for Renesas by saying, "I want them to keep on developing high-performance microcomputers aimed at embedded systems, and releasing the devices in a timely manner." As a leading global supplier of microcomputers, we intend to do that and more.

For further information about this Algo Smart Display products, please contact: No. 2 Group, No.1 Electronic Device Department Mansei Corporation
TELF06-6454-8234, FAXF06-6454-8293

Figure 1: Development roadmap for Algo Smart Display product line. Release of the second-generation models is planned to start from autumn 2006. Those advanced LCD panel computers include the AP-420 (8.4-inch LCD panel), AP-520 (10.4-inch LCD panel), AP-620 (12.1-inch LCD panel), AP-320 (7-inch wide-screen LCD panel), and AP-325 (7-inch wide-screen LCD panel).


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